ZCRD Double-Beam Dual-Tool Holder High-Precision Digital Cutting Machine

Overview

The ZCRD Double-Beam Dual-Tool Holder Cutting Machine is an upgraded, high-efficiency automated cutting system independently developed by Huayao Technology, specifically designed for the packaging industry (e.g., color boxes and gift boxes). It is core-adapted to the key process requirement of “creasing first, then cutting” in packaging production — through the collaboration of dual tool holders, it achieves one-stop completion of creasing and cutting, completely addressing the pain points of traditional packaging processing such as mold dependence, scattered processes, and insufficient precision. Equipped with an exclusive configuration of dual independent beams and dual tool holders, the machine supports simultaneous or independent operation of the two beams, and can efficiently integrate core packaging production processes including creasing, cutting, slotting, and marking. It is particularly suitable for mass production and complex shape processing of color boxes and gift boxes. The machine completely abandons traditional molds, significantly shortens the production cycle of packaging products and reduces material waste. Meanwhile, it is compatible with core packaging substrates such as corrugated cardboard, kraft paper, and composite packaging materials, making it an exclusive and ideal solution for high-precision, high-volume, and multi-variety processing scenarios in the color box, gift box, and other packaging industries.

Key Features

• Independent Operation of Dual Beams: The two beams can process different color box/gift box graphics simultaneously or collaborate to complete the same batch task. Compared with single-beam equipment, the packaging processing efficiency is doubled.
• Exclusive Advantage of “Creasing First, Then Cutting” with Dual Tool Holders: Each tool holder can be flexibly configured with a combination of vibrating knife+creasing wheel /V-cutter. For color box and gift box processing, it realizes one-stop “creasing & shaping + precise cutting” without mold replacement or secondary processing, greatly improving the continuity of packaging production.
• Ultra-High Precision Positioning: Equipped with a CCD visual positioning system (optional upgrade) and Delta servo drive, the positioning accuracy is ≤0.05mm, and the cutting accuracy is ≤0.03mm. This ensures that the folding edges of color boxes and gift boxes are aligned and the cutting edges are smooth, meeting the quality requirements of high-end packaging.
• Intelligent Material Saving & Efficiency Enhancement: Equipped with exclusive automatic nesting software for the packaging industry, it supports collaborative optimization of nesting with multiple beams. For the irregular structures of color boxes and gift boxes, it reduces material waste by 15-20% and lowers packaging production costs.
• Stable & Reliable Large-Area Processing: Adopts a multi-zone vacuum adsorption system with enhanced adsorption force, ensuring that corrugated cardboard, composite packaging materials, and other substrates are firmly fixed during high-speed operation, and adapting to the large-format processing needs of gift boxes.
• Customized Adaptation for the Packaging Industry: Tool holder configurations and processing parameters can be customized according to the thickness and process requirements of color boxes and gift boxes, perfectly adapting to the processing characteristics of various packaging materials.

Technical Parameters

Basic Specifications

Core Performance

• Cutting Accuracy: ≤0.03mm
• Positioning Accuracy: ≤0.05mm (Upgradable to ±0.02mm with CCD camera）
• Cutting Thickness: 0-60mm (Customizable for packaging materials; range can be extended to 0-100mm)
• Cutting Speed: 100m/min
• Circle Diameter: 6-20mm （Increasing appropriately with the blade width）
• Beam Synchronization Error: ≤0.02mm

Hardware Configuration

Cutting Tools

• Standard Configuration: Each beam is equipped with dual tool holders (exclusive configuration for packaging processing; vibrating knife is a mandatory component), matched with a creasing wheel to meet the core process requirement of “creasing first, then cutting”.
• Optional Configuration: V-cutter, marking pen, kiss-cut knife (can be customized according to the special processing needs of packaging materials such as color boxes and gift boxes)

Vacuum System

• 8-zone independently controlled vacuum adsorption (Adsorption force ≥-65KPa; adjustable according to corrugated cardboard and composite packaging materials)

Transmission System

• Delta dual servo motors + high-precision linear guideways + rack-and-pinion transmission (independent drive of dual beams, ensuring synchronization of packaging processing and stability during high-speed operation)

Control System

• ZCCUTTER 3.0 dual-beam motion control card (supports switching between synchronous/independent operation modes, adapting to different packaging production needs and ensuring precise control during high-speed processing)

Detection System

• Tool depth sensor + material deviation correction sensor (real-time monitoring and compensation, avoiding processing deviations of packaging materials and ensuring high-speed processing quality)

Software & Compatibility

• Operation Interface: 15-inch touchscreen PLC (supports independent setting of dual-beam operation parameters, adapting to different process parameters of color boxes and gift boxes)
• Supported File Formats: DXF/AI/PDF/CDR/PLT (supports batch import and nesting of packaging design files)
• Command System: HPGL/GBR (industrial standard, supporting task assignment for dual-beam packaging processing)
• Data Transmission: Gigabit Ethernet + USB 3.0 (dual-channel simultaneous data transmission, improving the processing efficiency of packaging files and adapting to real-time data interaction needs during high-speed processing)

Compatible Materials

Core-compatible materials: Corrugated cardboard, kraft paper, composite packaging materials, cardboard, and other substrates dedicated to color boxes and gift boxes;

Compatible materials: Auxiliary packaging materials such as leather, PVC, and EVA.

It is suitable for the packaging industry (e.g., color boxes, gift boxes, and packaging boxes), especially for high-end packaging production scenarios with high requirements for forming precision and production efficiency.