● Material Damage: Traditional cutting tears or deforms ultra-thin materials (lithium battery separator, photovoltaic backsheet) with micron-level thickness;
● Insufficient Precision: Cutting errors of packaging materials (thermal conductive silica gel, insulation foam) affect electrical performance;
● Environmental Pollution: Static electricity and dust during processing damage sensitive components, reducing product yield.
Our Vibrating Knife Cutting Solution delivers stress-free, micron-level cutting for ultra-thin materials (0.01–5 mm), keeping insulation and thermal performance intact with batch accuracy ≤0.01 mm.
With dust collection and anti-static protection, it supports clean, safe processing for sensitive components. Up to 10 m/min cutting speed plus automation-ready loading/unloading boosts throughput while keeping maintenance low.
● Stress-Free Cutting: Adopts high-precision servo system and special tools，achieving non-destructive cutting of ultra-thin materials (0.01mm-5mm);
● Stable Performance: Ensures the insulation, thermal conductivity, and other core properties of materials are not affected by cutting;
● Dimensional Consistency: Batch cutting size error ≤0.01mm, meeting the strict requirements of new energy production lines.
● Dust-Free Design: Equipped with dust collection system to reduce dust pollution during processing;
● Anti-Static Protection: Special anti-static treatment to avoid static damage to sensitive electronic components;
● Clean Production: No harmful substances, meeting the clean workshop standards of the new energy industry.
● High-Speed Cutting: Cutting speed up to 10m/min, adapting to large-scale production needs;
● Automatic Loading & Unloading: Supports connection with automated production lines, reducing manual intervention and improving efficiency;
● Low Maintenance: Wear-resistant and stable mechanical structure reduce maintenance frequency and production downtime.
|
Comparison Dimension |
Traditional Process |
Vibrating Knife Cutting Solution |
Improvement Effect |
|
Material Damage Rate |
5%-8% |
0.3%-0.5% |
90% Damage Reduction |
|
Cutting Precision |
0.05-0.1mm |
≤0.01mm |
80% Precision Improvement |
|
Product Yield |
85%-90% |
97%-98% |
8%+ Yield Increase |
|
Production Efficiency |
3-5m/min |
8-10m/min |
2x Efficiency Increase |
A Leading Lithium Battery Enterprise:
After using the vibrating knife cutter for separator cutting, the damage rate dropped from 5% to 0.5%, and the battery pack yield increased by 8%. Due to stable quality, it entered the supply chain of a top new energy vehicle brand, with production capacity increased by 20%.
Compatible Materials (Clear Scope to Reduce Communication Costs)
● Insulation Materials: Lithium battery separator, photovoltaic backsheet, insulation foam, insulating paper;
● Electronic Packaging Materials: Thermal conductive silica gel, electronic adhesive tape, encapsulation material;
● New Energy Special Materials: Wind power blade insulation material, hydrogen fuel cell bipolar plate material.
Huayao CNC——Core Product Line
No high-temperature damage, no charring or deformation of material edges, no peculiar smell, and more environmentally friendly. Ideal for heat-sensitive materials and scenarios requiring high cutting quality.
Repeat positioning accuracy ≤ 0.1mm and cutting error ≤ 0.05mm, meeting high-precision processing needs and adapting to fine pattern cutting.
The user-friendly interface comes with a built-in material parameter library. Basic operations can be mastered in 1-2 days, and free technical training is provided for complex processes.
