Overview
The ZCRB is an advanced automated cutting system designed for the precision processing of flexible materials, including corrugated cardboard, EPE (expanded polyethylene) foam, sponge, silicone foam, and more. Equipped with a powerful digital cutting system, it eliminates the need for traditional molds, enabling efficient and cost-effective production.
Key Features
- Mold-Free Cutting – Streamlined programming for quick setup and flexible design changes.
- High Efficiency & Accuracy – Delivers precise cuts with minimal material waste.
- Cost & Material Savings – Reduces production costs while optimizing resource utilization.
- Versatile Material Compatibility – Ideal for a wide range of soft and flexible materials.
Ideal for industries requiring fast, accurate, and adaptable cutting solutions, the ZCRA enhances productivity while maintaining superior cutting quality.
Technical Parameters
(ZCRB SERIES) Double Tools Holder | |||||||
| Product Name | Model | ZCRB1410 Double Tools Holder | ZCRB1814 Double Tools Holder | ZCRB2516 Double Tools Holder | ZCRB3016 | ZCRB3020 | ZCRB3525 |
| Technical parameter | Cutting area | 1400*1000mm | 1800*1400mm | 2500*1600mm | 3000*1600mm | 3000*2000mm | 3500*2500mm |
| Cover an area | 2360*1600*1400mm | 2800*2100*1400mm | 3470*2180*1400mm | 3800*2280*1400mm | 3800*2280*1400mm | 4500*3500*1600mm | |
| Size of wooden box | 2600*1800*1600mm | 3000*2300*1600mm | 3500*2280*1600mm | 4000*2580*1600mm | 4000*2580*1600mm | 4800*4000*1800mm | |
| Cutting thickness | 0-60mm | 0-60mm | 0-60mm | 0-60mm | 0-60mm | 0-60mm | |
| Cutting tool | Electric/pneumatic vibratory cutter + (pressure roller/V-groove cutter interchangeable) | ||||||
| Positioning method | infrared laser lamp | ||||||
| Positioning accuracy | ≦0.1mm | ||||||
| Min. Circle diameter | 3mm | ||||||
| Cutting accuracy | ≤0.05mm | ||||||
| Fixation method | Vacuum adsorption | ||||||
| Movement speed | 40-1800mm | ||||||
| Power source | 220V±10%hz / 380V±50%hz | ||||||
| Motion Control system | ZCCUTTER Motion control card | ||||||
| Transport port | Ethernet port | ||||||
| Command system | HPGL | ||||||
| Driving system | Delta servo | ||||||
| Operation Interface | PLC Touch screen | ||||||
| Transmission material | Linear guides/synchronous belts (HIWIN) | ||||||
| Compatible software | DXF, AI, PDF, CDR, PLT | ||||||
| Cuttable material | Cardboard,Corrugated,Grey cardboard,Honeycomb cardboard,Pearl cotton,EVA foam,PVC,PET,any flexible | ||||||
| Vacuum adsorption pump | Jinqiaotong | 3KW | 5.5KW | 9KW | 9KW | 9KW | 9KW |
| 50HZ | |||||||
| 2800/min | |||||||
| Air compressor | Fengao 0.08 (pneumatic gun, customer-supplied screw type) | Motor KW/HP: 1.5/1 | |||||
| Rated pressure 0.6 | |||||||
Basic Specifications
| Parameter | ZCRB1410 | ZCRB1216 | ZCRB2516 | ZCRB3016 | ZCRB3020 | ZCRB3525 |
|---|---|---|---|---|---|---|
| Cutting Area | 1400×1000mm | 1200×1600mm | 2500×1600mm | 3000×1600mm | 3000×2000mm | 3500×2500mm |
| Power | 3KW | 5.5KW | 9KW | 9KW | 9KW | 9KW |
| Weight | 600KG | 800KG | 1000KG | 1200KG | 1400KG | 1600KG |
| Footprint | 2360×1600×1400mm | 2800×2100×1400mm | 3470×2180×1400mm | 3800×2280×1400mm | 3800×2280×1400mm | 4500×3500×1600mm |
| Packing Crate | 2600×1800×1600mm | 3000×2300×1600mm | 3500×2280×1600mm | 4000×2580×1600mm | 4000×2580×1600mm | 4800×4000×1800mm |
Core Performance
- Cutting Accuracy: ≤0.05mm (Industry-leading)
- Positioning Accuracy: ≤0.1mm (Upgradable to ±0.02mm with CCD camera)
- Max. Cutting Thickness: 0-60mm (Customizable to 100mm)
- Speed Range: 40-1800mm/s (Auto-adjustable for materials)
- Min. Circle Diameter: 3mm (Precision micro-cutting)
Hardware Configuration
- Cutting Tools:
- Standard: Vibrating knife (Pneumatic/Electric)
- Vacuum System: Multi-zone adsorption (Stable fixation)
- Transmission: Delta servo motors + Linear guideways/Rack & pinion
- Control System: ZCCUTTER 2.0 motion control card
Software & Compatibility
- Interface: PLC touchscreen (User-friendly)
- File Formats: DXF/AI/PDF/CDR/PLT
- Command System: HPGL (Industrial standard)
- Data Transfer: Gigabit Ethernet (High-speed)
Compatible Materials
Leather, PVC, ESL foam, EVA, PE foam (EPE), silicone foam, honeycomb boards, etc. Ideal for automotive interiors, medical packaging, and precision-demanding industries.
Value-Added Services
- Customization:
- CCD camera positioning (±0.02mm)
- Extended thickness (up to 100mm)
FAQs
What does the dual tool holder add compared with a single-tool cutter?
The ZCRB carries two tool positions with interchangeable options such as electric or pneumatic vibrating knives, pressure rollers and V-groove cutters. The page positions the dual holder as doubling efficiency on suitable jobs. Part layouts and job mix should be shared to confirm the actual gain.
Which ZCRB size fits a given sheet format and plant layout?
Six cutting areas are listed, from 1400×1000 mm up to 3500×2500 mm. Listed power runs from 3 to 9 KW and machine weight from 600 to 1600 kg. Largest sheet size, floor space and crate access are the key inputs for model selection.
Which sheet materials and industries is the ZCRB built for?
Listed materials include corrugated and grey cardboard, honeycomb board, pearl cotton, EVA, PVC, PET and leather. The machine suits packaging, automotive interiors and medical packaging. Cutting thickness is 0–60 mm.
What drive and transmission components determine long-term reliability?
The page lists Delta servo drives, HIWIN linear guides with synchronous belts, multi-zone vacuum adsorption and a PLC touchscreen interface. Data transfer uses an Ethernet port.
Can loading and unloading be automated for continuous production?
Automatic loading and unloading is listed among the customization services, aimed at unattended mass production of color boxes and gift boxes. Compatibility with the ZCRB should be confirmed together with the target output.
