● Layer Separation & Burrs: Traditional cutting (milling/laser) causes delamination and burrs on composites, reducing mechanical performance;
● Long Processing Cycle: Complex aerospace components have long processing time and high difficulty;
● Environmental Pollution: Cutting dust and fiber debris pollute the environment and harm operators’ health.
Our Vibrating Knife Cutting Solution delivers damage-free, burr-free composite cutting with ≤0.05 mm accuracy. It handles complex shapes for rapid prototyping and supports 1–60 mm materials. With optional dust extraction, low noise (≤75 dB), and up to 40% shorter cycles, it boosts efficiency while protecting composite strength.
● Vibration Cutting Principle: Reduces interlayer damage, ensuring the strength and lightweight advantages of carbon fiber, aramid, and other composites;
● No Burrs & Delamination: Cutting edge is flat and smooth, no need for secondary grinding, maintaining material mechanical properties;
● Precision Control: Cutting accuracy ≤0.05mm, meeting the strict requirements of aerospace-grade components.
● Realizing integrated cutting of complex curved surfaces and special-shaped structures;
● Rapid Prototyping: Converts design drawings into physical prototypes in a short time, accelerating project verification progress;
● Multi-Thickness Adaptation: Supports 1mm-60mm composite materials, from thin sheets to thick structural components.
● Dust-Free Processing: Optional with high-efficiency dust collection system, reducing fiber debris pollution;
● Low Noise: Operating noise ≤75dB, improving workshop working environment;
● Efficiency Improvement: Processing cycle shortened by 40% compared with traditional methods, reducing production costs.
|
Comparison Dimension |
Traditional Process |
Vibrating Knife Cutting Solution |
Improvement Effect |
|
Delamination Rate |
10%-15% |
1%-2% |
90% Delamination Reduction |
|
Component Strength Retention |
70%-80% |
95%-98% |
20%+ Strength Retention |
|
Environmental Compliance |
Low |
High |
Meets Aerospace Standards |
A Leading Aerospace Composite Enterprise:
After using the vibrating knife cutter for carbon fiber component processing, the delamination rate dropped from 10% to 1%, and the processing cycle was shortened by 40%. It successfully undertook the composite structural component order of a drone project, with business volume increased by 50%.
Compatible Materials
● Carbon Fiber Series: Carbon fiber prepreg, carbon fiber fabric, carbon fiber composite board;
● Aramid Series: Aramid fiber, aramid honeycomb, aramid composite board;
● Glass Fiber Series: Glass fiber cloth, FRP (Fiberglass Reinforced Plastic), glass fiber composite board;
● Others: Composite sandwich materials, wind turbine blade insulation materials, marine composite materials
Huayao CNC——Core Product Line
No high-temperature damage, no charring or deformation of material edges, no peculiar smell, and more environmentally friendly. Ideal for heat-sensitive materials and scenarios requiring high cutting quality.
Repeat positioning accuracy ≤ 0.1mm and cutting error ≤ 0.05mm, meeting high-precision processing needs and adapting to fine pattern cutting.
The user-friendly interface comes with a built-in material parameter library. Basic operations can be mastered in 1-2 days, and free technical training is provided for complex processes.
